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Manual dos 5S

Este é provavelmente o mais completo manual sobre 5S escrito em português. Ao longo de vários anos de aplicação prática e de investigação foi possível reunir neste manual o conhecimento e as boas práticas 5S. Um verdadeiro manual de apoio para quem quer implementar os 5S em casa ou na empresa. Além do livro recebe ainda um documento com os templates 5S.

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Se a sua empresa, como muitas outras hoje, procura ganhar vantagens competitivas, algo que se reflecte na redução de custos, na maior participação dos colaboradores, no aumento de vendas e em maior agilidade, então este Manual pode ser-lhe útil.

Nos últimos anos, são muitas as empresas que têm optado por seguir o caminho dos 5S, adoptanto metodologias de organização do trabalho e o good housekeeping como parte da sua estratégia de melhoria contínua. A prática dos 5S tem sido comumente usada entre muitas Organizações com o objetivo de aumentar a capacidade e a produtividade humana.

Desde que foram apresentados ao mundo ocidental por Takashi Osada no início dos anos 1980s, acredita-se que a aplicação da metodologia 5S poderá aumentar consideravelmente o desempenho dos processos de trabalho incluindo melhorias ao nível da limpeza, qualidade, saúde, segurança e muitas mais.

Posto de um modo simples, os 5S são uma abordagem sistemática para a organização dos locais de trabalho. Mas na realidade é muito mais que isso. Os 5S são sinónimo de eficiência, competitividade e sobrevivência. É uma metodologia enganadoramente simples que cria locais de trabalho organizados e produtivos.

Ao contrário do que se pensa, os 5S não são apenas limpeza e eliminação de monos. Os 5S criam um ambiente de trabalho adaptável aos tempos turbulentos em que vivemos.

O caos e a baixa produtividade são os nossos inimigos – organização e eficiência são os nossos aliados.

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About the Author

valuebased publishing

My name is Paulo Pinto, I am an Industrial Engineer with a Master degree in “Advanced Manufacturing Systems and Technology” (University of Liverpool, UK) and a PhD degree in Operations Management (Huddersfield University, UK). 

I am an experienced Operations Manager, with sound knowledge in Lean Six Sigma. With more than 20 years of experience in manufacturing and service industry. In the previous years I worked as a consultant and trainer, managing several improvement projects. I am also a part time University teacher, something that helped me to keep up to date.

https://www.linkedin.com/in/jpopinto

Contents

Table of Contents

Apresentação                                                                                                      03

Introdução                                                                                                           03

O que são os 5S                                                                                                    05

                S1. Seiri                                                                                                 06

                S2. Seiton                                                                                              08

                S3. Seiso                                                                                                10

                S4. Seiketsu                                                                                          12

                S5. Shitsuke                                                                                          13

                S5+1. Segurança                                                                                 14

                A prática dos 5S                                                                                                   17

                Roadmap de implementação                                                                           19

O que pode correr mal na implementação dos 5S                 21

Requisitos importantes para ter sucesso nos 5S                    21

Checklist para a implementação 5S                                            22

                Os 5S no escritório                                                                                              24

                As auditorias 5S                                                                                                  26

                               O papel do auditor 5S                                                                         26

                As red tags                                                                                                             27

                The gemba walk                                                                                                  28

                               Prepare o seu gemba walk                                                                29

                Quando os 5S são pura cosmética                                                                  31

                Conclusão                                                                                                              32

                Referências e bibliografia                                                                                 35

                Anexos                                                                                                                    36

                               I. Auditoria 5S (checklist de apoio)                                                37

                               II. Checklist 5S Office                                                                           38

                               III. O Jogo 5S                                                                                           40

                               IV. O Kit 5S                                                                                              43

                               V. O quadro kamishibai                                                                       45

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Causes

Causes Supported

Dr. Eliyahu M. Goldratt Foundation Inc

Dr. Eliyahu M. Goldratt Foundation Inc

http://www.tocico.org/page/goldratt_foundation
The Dr. Eliyahu M Goldratt Foundation is a non-profit organization organized exclusively for charitable and educational purposes to fund fellowships and grants to innovate practical applications and broaden the advancement of knowledge of the Theory of Constraints (TOC). Dr. Goldratt's life goal was to teach the world to think and to make TOC the main way to manage organizations.
The Foundation wants to increase the awareness of TOC potential, increase the credibility of the TOC processes and generate excitement about TOC through new, significant successes. The process of on-going improvement is best served when TOC extends its application into new domains, improves its implementation methods, simplifies its tools, widens its applicability, deepens the understanding of TOC principles and applies its tools to achieve important social goals.

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